Wednesday, April 25, 2007

Learning on the road

Sensory and data acquisition technology moves information information from factory to collection from factory the road.

Since the onset of massproduced automobiles, auto manufacturers have

But traditional testing techniques are time-consuming, expensive, and limited to a simulated environment that cannot replace real-world road tests.

With increasing market pressure to reduce product development time and expense, auto manufacturers have begun moving data collection from the shop to the road. And these new data collection techniques promise to improve both the quality and safety of automobiles in years to come.

They also provide permanent data recording capabilities that could have unprecedented influence on crash investigations and even crime investigations involving automobiles.

EQUIPMENT DURABILITY FAILURE
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For automobile manufacturers, the reliability of their systems is a major concern. Recent advancements such as telemetry, wireless computing and data transmission, and the ability to tap into onboard controller area network (CAN) bus systems greatly reduce and simplify sensor requirements, according to a Society of Automotive Engineers paper by Bob Davis and Jon Garner of HBM, Inc., a manufacturer of mobile automotive data acquisition systems.

In today's CAN bus networked automobiles, a data acquisition system can use inputs from permanent sensors for engine speed, oil and engine temperatures, oil pressure and consumption, and current and voltage throughout the vehicle electrical system.

Additional types of sensors, including torque and pressure transducers, provide a variety of specialized measurements to meet specific engineering requirements.

Microelectromechanical systems accelerometers are also becoming widely used, due to their small size and high level of sophistication. Custom-mounted strain gauges offer inexpensive, reliable solutions for tight areas and special applications that would preclude the use of typical packaged sensors.

A basic mobile data acquisition system offered by HBM provides a choice of singleto 8-input modules (maximum of 128 channels per housing). The system can have its own Ethernet address, just like a conventional office network.

A more advanced system reads data from a global positioning satellite receiver and enables test engineers to precisely assign the measured quantities recorded in the vehicle to the traveled route.

OBJECTIVELY IDENTIFY DRIVERS

Test engineers are not the only users of onboard data acquisition systems. Black box data recorders are becoming increasingly popular as a driver monitoring tool for fleets of commercial and emergency vehicles.

Such systems count events such as excessive speed or acceleration slamming on the brakes, and quick turns that are normally associated with accidents or near misses.

One such system manufactured by Thousand Oaks, Calif.-based Road Safety International, Inc. rates drivers on a score derived from average (miles) between counts (ABCs). The system's onboard computer transmits data via a wireless radio transceiver to the system administrator's desktop computer.

Database reports allow the administrator to look at all vehicle and driver information, including the driver's ABC performance individually or in comparison to others.

Data collected from these systems allows fleet operators to objectively identify which drivers should undergo additional safety or defensive driving training, hopefully before an accident occurs.

This preventive strategy promises to save companies money on insurance premiums, deductibles, and downtime resulting from accidents. But most importantly, it prevents injuries and loss of life.

RECORD CRASH EVENT DATA

More than 6 million traffic accidents are reported annually in the U.S., resulting in a cost of $150.5 billion. In many cases, having a permanent record of a crash event can be an invaluable asset in determining the cause of the accident.

To meet this need, some vehicle owners are installing crash cameras. San Francisco-based DriveCam Systems Inc. offers the DriveCam video event data recorder.

This palm-sized video recorder mounts behind a vehicle's rearview mirror. The device monitors driving activity by continuously recording video, audio, and four directions of g forces into a digital looping memory. The recorder saves events activated by g forces resulting from hard braking, rapid acceleration, harsh cornering, or collisions. Drivers can also manually activate the recorder.

But accessible data recorders may soon become standard equipment on most cars. According to Russell Lindsay, principal engineer at Asheville, N.C.-based PARC Engineering Associates, many newer cars actually do have something close to a black box.

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